Textil Caiman improves the performance of its textile dyeing machines
25 years of excellence in the Brazilian textile industry Textil Caiman is a Brazilian company with 25 years of experience manufacturing synthetic and cotton fabrics. Located in the city of …
25 years of excellence in the Brazilian textile industry
Textil Caiman is a Brazilian company with 25 years of experience manufacturing synthetic and cotton fabrics. Located in the city of Schroeder, north of the province of Santa Caterina, it offers a spectacular line of basic colors and another palette adapted to the season.
The aim of Textil Caiman is to provide a constant growth maintaining the excellent quality of its products.
To achieve this, the company invests in 4.0. technology, by automating their manufacture to optimize the results in their production process. This translates into a constant improvement in the different fabrics they manufacture.
Textile Caiman has also achieved that its fabrics stand out with a strong commitment to the environment, betting on a more and more sustainable production.
The challenge of Textil Caiman
In their eagerness to improve production, Textil Caiman proposed us to improve the installation of the dyeing machines with the aim of increasing productivity results.
This challenge also presented a very valuable opportunity to improve the connectivity with the dyeing machines, in order to minimize the downtime of textile production due to maintenance.
The EAS solution
With the installation of our automation software Atlantis, connected to InfoTint, Textil Caiman will improve the automation system of the dyeing machines.
On this occasion, we have opted for the Atlantis PCT-300, because thanks to its price and capabilities this controller was the ideal for the challenge we were facing.
Atlantis is the perfect partner for the automation of a large number of machines such as jets, stenters, autoclaves or trains.
Simultaneous tasks can be performed with the programming of background functions, which allow for greater performance with fantastic results in productivity.
With this installation Textil Caiman will be able to save time in the process of dyeing, especially with the machines with more options since it allows to realize several functions in parallel.
The benefits of Atlantis PCT-300 at Textiles Caiman
Once the Atlantis PCT-300 is installed, Caiman can have access to the sources of the PLC, this means that they have the possibility to access the program and modify it to adapt it to their real needs.
With PCT-300 the industrial companies of textile dyeing have total freedom to adapt the system to any machinery manufacturer, without complexities and no ties.
In addition, this 2020 we have made an improvement in the Atlantis PCT-300 incorporating the Windows IOT system. A portable and affordable size controller with all the power of the most professional operating system on the market.
Once the Atlantis PCT-300 is installed, Caiman can have access to the sources of the PLC, this means that they have the possibility to access the program and modify it to adapt it to their real needs.
With PCT-300 the industrial companies of textile dyeing have total freedom to adapt the system to any machinery manufacturer, without complexities and no ties.
In addition, this 2020 we have made an improvement in the Atlantis PCT-300 incorporating the Windows IOT system. A portable and affordable size controller with all the power of the most professional operating system on the market.
Wi-Fi connection, goodbye cables!
The main feature of the PCT-300 is its connection via Wi-Fi. This means that Textiles Caiman will no longer need wiring to communicate with the system for complete InfoTint control.
As for the maintenance management of the textile plant, we managed to optimize the process by eliminating all the wiring, which, over the years, has suffered the waste of time and, as a consequence, significant savings in maintenance.
Fast controller replacement
Another key point is the speed of replacement of the controller if necessary, since the “Plug & Play” system of our controllers allows replacement in minutes.
Automatic calculations and adjustments
Regarding the functionalities that Textile Caiman will be able to perform with the Atlantis PCT-300 we highlight the calculation and automatic adjustments to the textile machines.
Now they will be able to register all the settings of their machines, as the controller will send all the necessary data to InfoTint. Taking into account parameters such as article type, machine load level, etc.
The automation will allow the production process to be carried out with the precise quantities, avoiding human errors when calculating.
All this will be reflected in an improvement of quality in the final fabric, making Textiles Caiman to improve the high-quality standard of its products and increasing their customer satisfaction.
If you want to take your production to the next level, making a minimum investment, Atlantis PCT-300 is your ally. Contact us and we will study how we can help you with our solutions for process automation in the textile industry.
