Designed to scale your business and optimize textile production
The integration of management systems in the current textile industry responds to the technical need to optimize production processes and ensure traceability. The EAS modular software system provides the necessary tools for the digital transformation of production plants, allowing scalability adapted to the operational requirements of Industry 4.0.
A modular ecosystem to optimize the textile plant
EAS modules function as an interconnected operating environment that centralizes information on critical production phases. The interoperability of these systems allows the transition to the Smart Factory Textile model, where the flow of data between the laboratory, the plant and the maintenance area guarantees exhaustive control of efficiency and quality.
In addition, integration with equipment such as spectrophotometers and dosing systems allows information to be captured and executed automatically, guaranteeing maximum precision in each batch.
TexLab: Laboratory Control and R&D Development for Dry Cleaners
The TexLab module centralizes the chemical engineering of the dry cleaning industry, directly linking the development area with large-scale production. Its main function is to mitigate chromatic deviations and standardize formulation processes.
Formula standardization
Ensures color repeatability between laboratory and production batches.
Resource optimization
Reduction in the consumption of dyes and chemical auxiliaries through precision calculations.
Agility in R&D
Shortens response times in the development of new color catalogs.
Data integration
Direct communication with the system InfoTint for comprehensive traceability.
TexPes: Assisted control of dye weighing
TexPes it is a technical solution designed for monitoring and recording the manual weighing of dyes and auxiliaries. The system eliminates the incidence of human error in the preparation of chemical recipes, ensuring the integrity of each batchThe TexLab module centralizes the chemical engineering of the dry cleaning industry, directly linking the development area with large-scale production. Its main function is to mitigate chromatic deviations and standardize formulation processes.
Consumption traceability
Detailed historical record of each weighing and operator.
Opetarative precision
Assisted control system that blocks the process against deviations outside tolerance.
Compatible with scales
Interface compatible with industrial scales from the main manufacturers in the sector
Reduction of losses
Inventory optimization by accurately adjusting the required quantities.
TexMant Management of preventive and predictive maintenance
The software TexMant facilitates the technical management of the textile machinery park, aimed at maximizing uptime (uptime) and the extension of the useful life of the assets.
Technical planning
Automated scheduling of preventive and predictive maintenance tasks.
Spare parts inventory management
Stock control of critical parts and consumables to avoid prolonged downtime.
Asset history
Complete record of interventions, repairs and associated costs for each unit of machinery.
Performance reports
Analysis of key indicators for decision-making on technological renewal.
Stamping: Automation and simulation of production costs
This specialized module allows technical control of stamping formulas and financial management of production by integrating an intelligent calculation engine.
Automatic generation of formulas
Creation of printing pasta recipes based on the registration of printing and coloring
Simulation of operating costs
Detailed calculation of expenses on inputs, energy, water and labor before starting production
Inventory control
Chemical stock management with early replenishment alerts.
Labeling and traceability
Issuance of identification labels for each batch and stamping variant.
Smart recipe: Optimization of dyeing recipes using advanced algorithms
The Smart Recipe Module uses programming algorithms to automate the creation of tincture recipes, considering multiple physical-chemical variables of production.
Multivariate analysis
Consideration of water hardness, fiber type, assigned machinery and route availability.
Quality standardization
Application of predefined rules and exceptions that ensure the consistency of the final product.
Reduction of operating costs
Minimization of dyeing repetitions and optimization of machine cycles.
Digitized dry cleaning
Provides the data necessary for the simulation of processes in different environments.
TexOffer: Control margins, costs, obtain prices and manage budgets
TexOffer is an advanced TexDrive module focused on optimizing margin analysis and budgeting in the textile industry. It allows precise cost control thanks to its intuitive interface and financial management tools. Facilitates the preparation of competitive budgets adapted to each company. Improves decision making, increasing profitability and financial agility.
Total and precise cost control
Manage and compare costs in real time (standard, current and historical) to detect deviations, optimize resources and improve financial accuracy in each process.
Fast and automated budgets:
Generate prices and budgets automatically based on costs, ensuring consistency in margins and reducing time in the commercial process.
Decisions based on real data
Analyze margins, billing and profitability per client to identify opportunities and prioritize the most beneficial operations.
Greater profitability and operational efficiency
By integrating costs, pricing and analysis into a single system, errors are minimized, processes are optimized and greater control over financial results is guaranteed.
Frequently Asked Questions about the Implementation of EAS Modules
Textile management software centralizes operational data to automate processes, reduce the margin of human error and improve traceability from the laboratory phase to the finished product.
Through the TexLab module, which connects the laboratory formulation with the production parameters, guaranteeing that recipes are executed under the same technical conditions throughout the chain.
Yeah. Modules such as TexPes and TexMant are designed to integrate with standard industrial hardware (scales, PLCs and finishing machinery), facilitating digitalization without the need to replace the entire infrastructure.
TexMant allows you to go from a reactive maintenance model to a preventive and predictive one, reducing unscheduled stops and optimizing the purchase of spare parts.
Although each module is functional individually, its design allows for native integration that maximizes data value, creating a bidirectional flow of information between departments.
Take your factory to the next level
Discover how EAS software can revolutionize production management, optimizing each process. Contact us and get advice without obligation.