Advanced system for preparing solutions in industrial dry cleaning
TecnoMix automates the preparation and dissolution of dyes for dyeing processes, controlling the parameters of each preparation and facilitating their transfer within the plant.
AISI-316 stainless steel | Controller Atlantis PCT-315 | Connected to InfoTint and TexDrive
Advanced system for preparing solutions in industrial dry cleaning
TecnoMix automates the preparation and dissolution of dyes for dyeing processes, controlling the parameters of each preparation and facilitating their transfer within the plant.
AISI-316 stainless steel | Controller Atlantis PCT-315 | Connected to InfoTint and TexDrive
A controlled preparation from start to finish
TecnoMix manages the main stages of dye preparation, from product validation to dissolution and transfer. The system controls the parameters configured for each preparation and helps standardize a critical process in industrial dry cleaning.
- Precise and uniform mixes: You will always have the perfect color mix ready, with the same consistency, following the exact parameters of the recipe that allows you to repeat the process consistently.
- Integrated barcode: TecnoMix incorporates a barcode confirmation system, making it easier to scan the recipe to be processed.
- Automatic cleaning system: It integrates precise self-cleaning cycles after each preparation allowing the colorful kitchen to maintain a constant production rate.
- Advanced security system: Its lid with automatic opening allows you to work with greater safety and ergonomics, guaranteeing safety in the plant.
Automatic and homogeneous preparation of mixtures
TecnoMix automates the preparation of chemical solutions, ensuring uniform and repeatable mixtures. This ensures that each batch is prepared under the same conditions and with maximum precision.
Increased plant productivity
By eliminating manual preparation and control tasks, operators can focus on higher value-added activities. This speeds up processes and increases the factory's production capacity.
Reduction of errors in formulation
Process automation prevents deviations caused by incorrect calculations or manual manipulations. The result is greater stability in the final quality of the product.
Optimization of water and chemical consumption
TecnoMix prepares only the quantities necessary for each process, avoiding excesses and reducing waste. This helps to reduce operating costs and environmental impact
Integration with management and dosing systems
The platform can connect with systems such as ERP, MES or automatic dosing solutions, allowing recipes and production orders to flow automatically and securely between all processes.
Total traceability of preparations
Each mixture made is recorded with information on formulas, quantities, times and batches used. This facilitates quality control, incident analysis and continuous process improvement.
Built for daily dry cleaning work
TecnoMix can be configured with up to three 250, 500 and 750 liter tanks made of AISI-316L stainless steel with a mirror effect interior finish. Its design integrates agitation, filling and transfer systems prepared to automate the preparation of dyes in the plant.
Configurable with up to 3 tanks (250, 500 and 750 liters) manufactured in AISI-316L stainless steel with internal mirror effect finish and safety cover.
It includes an AISI-304 stainless steel electrical cabinet with the Atlantis PCT-315 controller and a barcode validation system to ensure full process control.
Each tank incorporates a stirrer with variable frequency drive speed control and an advanced valve system for filling and transferring products.
Recipes and production connected with InfoTint
Integrating TecnoMix with InfoTint connects dye preparation with production management. Orders and parameters can be managed within a digital flow, reducing manual information entry and improving the traceability of preparations
- Error-free automation: Recipes and production orders are transmitted directly to TecnoMix, eliminating manual data entry. The system automatically recognizes the parameters of the active order, and the operator validates them via barcode when introducing the colorants, ensuring an integral and secure transfer of information.
- Direct synchronization: InfoTint coordinates the preparation times of TecnoMix in real time with the availability of the dyeing machines. Once the dissolution is finished and validated, the mixture is automatically sent to the corresponding team, ensuring that it arrives at the exact moment of the cycle.
- Remote Monitoring: From the centralized interface of InfoTint, production managers monitor in real time the status of all preparations in TecnoMix without needing to be physically present in the dyeing plant.
Innovation in sustainability
Water-soluble bags
TecnoMix incorporates technology compatible with the use of water-soluble bags for dye management. This method allows weighing to be introduced directly into the mixing tank, offering critical operational advantages:
- Zero Waste: Total elimination of contaminated containers and traces of dust in the work environment.
- Weighing Accuracy: The heavy dye dissolves completely without loss due to adhesion in the transfer containers.
- Occupational Safety: Minimizes operator exposure to airborne particles and direct contact with chemicals.
Comparative analysis: Manual Preparation vs. TecnoMix
Operation Parameter | Traditional Manual Preparation | Automated System TecnoMix |
|---|---|---|
Weighing Accuracy | Subject to the interpretation and error of the operator. | Strict validation by PLC and barcode. |
Waste management | High generation of contaminated plastic packaging. | Zero waste through the use of water-soluble bags. |
Safety & Hygiene | Risk of inhalation of particles (chemical dust). | Closed and secure system that minimizes exposure. |
Repeatability (Color) | High variability between batches and work shifts. | Constant accuracy; guarantees the same tone in each cycle. |
Data Traceability | Manual paper registration or non-existent. | Automatic digital registration integrated into InfoTint (MES). |
Cleaning Times | Manual cleaning; increased downtime between colors. | Scheduled and optimized self-cleaning cycle. |
Thermal control | Difficult to standardize manually. | Precise control of dissolution temperature. |
Operating Costs | Elevated by losses and repetitions of dyeing. | Drastic ROI reduction through resource efficiency. |
Frequently Asked Questions
Do you want to know if TecnoMix fits your factory? Discover how our colorful kitchen can help you in your daily operations.
The TecnoMix system is modular and adapts to different production scales. Currently, we offer standard configurations with capabilities of 250, 500 and 750 liters. This variety allows the equipment to be sized according to the volume of its dyeing machines and the concentration of the usual recipes.
The integrity of each color is guaranteed by a programmable self-cleaning cycle after each shipment. The tank design, constructed of high-quality stainless steel, and agitation system eliminate dead spots where residue could remain, ensuring that the next batch maintains its absolute colorimetric purity.
Yes. TecnoMix is designed to work in total sync with TecnoDos (dosing system for liquid auxiliary products). The system can automatically receive the chemicals needed for dissolution, eliminating manual loading and ensuring the chemical/dye ratio is accurate based on the recipe.
TecnoMix is optimized for processing water-soluble bags, which allows the heavy dye to be introduced directly without opening the container. This not only ensures that 100% of the pigment reaches the mixture (avoiding shrinkage), but also keeps the plant environment free of dust and protects the respiratory health of operators.
The system incorporates a barcode reader required to start the process. TecnoMix will not activate the preparation cycle unless the scanned product code matches the work order issued by the management software, blocking any incorrect mixing attempts.
The equipment allows precise control of the temperature of the mixing water. This is critical for certain dyes that require specific thermal ranges for complete and stable dissolution, avoiding the formation of lumps or precipitates that could cause stains on the fabric.
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