Automatic chemical loading and storage system for the textile industry
TecnoFill automates the loading, identification and storage of liquid chemicals and auxiliaries used in textile processes. The system validates each product before loading, transfers it in a controlled manner to its warehouse and keeps the stock level up to date to improve traceability, security and warehouse control.
AISI-316 stainless steel | Controller Atlantis PCT-310 | Connected to InfoTint and TexDrive
Automatic chemical loading and storage system for the textile industry
Raw material management in the textile industry demands meticulous precision and insurmountable safety. TecnoFill is not just a liquid chemical loading system; it is the operational core that eliminates human error and guarantees complete traceability from the very first second. Through automated suction technology and digital inventory control, your plant achieves a higher standard of efficiency and profitability.
AISI-316 stainless steel | Controller Atlantis PCT-310 | Connected to InfoTint and TexDrive
Safer chemical loading with less handling
TecnoFill transfers the liquid chemicals and auxiliaries using a loading lance that sucks in the product and drives it hermetically to the tank. The operator does not have to transfer the product manually, which reduces direct contact with chemicals during loading.
The machine controls the entire loading process, from when the product arrives until it is stored in its tank.
1. Identification
The operator scans the barcode of the chemical to be loaded into the tank
2. Validation
The system checks that the product corresponds to the assigned deposit.
3. Transfer
The loading lance sucks in the product and carries it to the storage tank.
4. CLEANING
The lance performs automatic washing to prevent contamination between products.
5. Stock control
The level of each deposit is recorded and updated in real time.
Real-time chemical stock control
TecnoFill measures the level of each tank using analog sensors and displays updated stocks of each chemical. Production and purchasing know at all times what is left in the warehouse and when it needs to be replaced.
- Barcode validation: The system checks the product before loading it and blocks the operation if it does not correspond to the deposit.
- Planned replacement: Online stock control allows you to anticipate orders and avoid stops due to product shortages.
- Organized deposits: Each product has its own assigned deposit, which facilitates the order and traceability of the warehouse.
operational safety
Drastic minimization of occupational risks
Guaranteed cleaning
Washing system to prevent cross contamination
ERGONOMICS OF WORK
Control a cleaner, safer and more professional plant
TecnoFill + TecnoDos: from storage to automatic dosing
TecnoFill and TecnoDos automate two complementary stages of chemical management. TecnoFill handles loading and storage, and TecnoDos distributes and doses products to dyeing and finishing machines. Together they create a connected flow from the reception of the chemical to its use in production.
TecnoFill stores and controls chemicals. TecnoDos extracts them from the tanks and doses them to each machine.
The product passes directly from the reservoirs of TecnoFill to the dosing points of TecnoDos.
The system detects when a tank approaches the minimum level and warns to replenish it in time and avoid stops due to lack of product.
Traceability starts with loading at TecnoFill and continues with dosing at TecnoDos, so you know which product has been used in each process.
Integration with InfoTint and plant software
TecnoFill integrates with InfoTint, EAS's dry cleaning software, so that chemical load and stock data are part of plant management. This way you have chemical warehouse information, recipes and production in the same environment.
- Centralized data: The stock and loads of chemicals are recorded in InfoTint.
- Load history: Check which product was loaded, when, and in which warehouse.
- Product Notices: Automatic notifications when the system detects that a product is about to run out.
Frequently Asked Questions
Do you want to know if TecnoFill fits your factory? Discover how this dosing system can help you control production and improve decision making.
Safety is the absolute priority. TecnoFill eliminates direct contact of the operator with dangerous substances thanks to its suction system using an automated loading lance. This process guarantees an airtight transfer from the original packaging to the storage tanks, complying with the strictest occupational safety and environmental protection regulations.
The system integrates a technological barrier against human error. Using the Atlantis PCT-310 controller and its barcode reader, TecnoFill validates each product before allowing suction. If the code does not match the assigned bucket, the system blocks the upload. Furthermore, after each operation, an automatic lance washing cycle is executed, guaranteeing the total purity of the next product.
.
Uncertainty in the warehouse disappears thanks to high-precision analog level sensors. TecnoFill constantly monitors the volume of each tank and dumps the data online. This allows the purchasing department to view exact inventory in real time, avoiding stockouts and optimizing order planning.
The union of both systems creates the definitive textile automation cycle. While TecnoFill manages reception and intelligent storage, TecnoDos handles exact distribution and dosing on machines. This synergy eliminates any manual intervention in the flow of chemicals, reducing operating costs and guaranteeing perfect repeatability in each dyeing process.
Totally. TecnoFill has been designed under Industry 4.0 standards. It integrates natively with the InfoTint software, allowing you to centralize warehouse management, generate historical consumption reports and automate replacement orders. It is the key tool to digitize the logistics of chemical products in the plant.
Ready to take your plant to the next level?
Let's talk about your project
Tell us about your project and we will study how to improve the efficiency of your plant and take the definitive step towards industry 4.0.
Request your custom studio to optimize your production without obligation.
