High-precision automatic dosing system for industrial dyeing.

TecnoDos It is an advanced technical solution for textile process automation, optimizing the supply of auxiliaries and liquid chemicals. Its design focuses on measurement precision and workflow integration, enabling strict dosing control throughout the dyeing and finishing stages.

The implementation of this technology makes it possible to stabilize production processes by systematically reducing human errors and optimizing the consumption of raw materials.

AISI-316 stainless steel | Controller Atlantis PCT-315 | Connected to InfoTint and TexDrive

The high-precision automatic dosing system for industrial dry cleaners.

The implementation of this technology makes it possible to stabilize production processes by systematically reducing human errors and optimizing the consumption of raw materials.

AISI-316 stainless steel | Controller Atlantis PCT-315 | Connected to InfoTint and TexDrive

Each dosing error costs products, time and margin.

Each dosing error ends in a batch that needs to be re-dyed, wasted chemical, and lost machine hours. TecnoDos Automate the shipment of chemicals throughout the plant so that each batch comes out the same as the lab recipe, and so you know how much it cost you.

DIFFERENCE IN TONES BETWEEN BATCHES

A small deviation in an auxiliary is enough to change the bath result and force dyeing again. TecnoDos sends each machine the exact amount of the recipe, so that each batch comes out the same as the one approved in the laboratory.

PREVENTS CHEMICAL WASTE

Manual chemical weighing results in more product being used than the recipe calls for. With automatic measurement of each shipment, you consume only what is necessary and reduce the cost in chemicals and repeated batches.

Greater traceability

Knowing what has been dosed in each batch no longer depends on handwritten notes. Connected to InfoTint, TecnoDos records each liter in its manufacturing order, and with TexDrive that data also reaches finances.

REDUCES WAITING TIME AT THE MACHINE

Preparing and transporting drums by hand slows down production and leaves machines stopped. TecnoDos carries the product from the centralized warehouse just when the machine needs it, without interrupting the process.

reduces workplace risks

Handling chemicals daily increases exposure and the risk of accidents. With a closed circuit from warehouse to machine, operators stop transporting drums and work in a safer and more orderly plant.

Control of dosages

Recipes are created and managed in InfoTint and they reach TecnoDos automatically, without having to type them again in plan view. Controller Atlantis executes each shipment and alerts you with alarms of any incident.

Designed and designed for industrial dry cleaning.

TecnoDos is made of AISI-316 stainless steel, the material that resists daily contact with chemicals and auxiliaries. That steel is used in the base, trilobular pump, valve manifold and distribution line. The methacrylate lids reveal the inside and open easily for inspection. The electrical cabinet is made of AISI-304 stainless steel and rotates for convenient access to the controller.

Drive by trilobular pump: The system uses high-efficiency volumetric pumping technology to extract product from storage tanks.
Distribution using smart collector: The products are channeled to the different machines through a system of collectors that guarantees the integrity of the fluid.
Modular scalability: Its design allows a personalized configuration according to the production volume, facilitating the expansion of the number of dosing points without the need to redesign the base infrastructure.

Optimize your plant's performance without compromising your finances

The transition to an automated dosing model translates into quantifiable efficiency metrics that directly impact the operating balance.

Workflow optimization

Centralization of storage eliminates internal drum logistics, clearing production areas and improving cleaning protocols.

Increased productivity

Reduce downtime by streamlining processes and optimizing production capacity.

Return on Investment (ROI)

Data analysis in active installations shows a amortization of the investment over a period of 12 to 18 months, derived exclusively from savings on products and the elimination of budget items intended to correct dyeing errors.

Industrial interoperability

The system is integrated into the productive ecosystem without interrupting existing lines, allowing a staggered technological transition.

Optimize your plant's performance without compromising your finances

For processes requiring granular control of chemical components or dedicated dye management, TecnoDos allows the integration of peripheral modules designed for specific high-precision tasks.

Microdisification module

Control of reduced volumes

This module has been developed for the management of auxiliary products that must be incorporated into the recipe in minimal quantities without margin for error. Its technical architecture ensures uniform distribution and absolute repeatability in critical applications.

Single-product module

Dedicated supply of dyes

Specifically designed for the automation of shipping liquid dyes through a single, dedicated line. This system centralizes the transfer of the product from the warehouse to the dyeing machines, eliminating intermediate handling.

Transfer mechanics: The product is aspirated using a high-performance centrifugal pump, sized to maintain a constant and stable flow.
Flow monitoring: It uses a high-precision liter counter that acts as a control node, verifying in real time that the quantity sent strictly matches the parameters of the digital recipe.
Operational objective: Optimize dye loading times and guarantee that there are no volumetric deviations that affect the solidity or final tone of the textile process.

Integrate it with TecnoFill and automate the system product storage

TecnoFill revolutionizes the management of liquid chemicals thanks to its innovative tank storage system with automated level control. This solution allows real-time monitoring of the level of each tank, facilitating precise inventory control.

A connected ecosystem

The efficiency of TecnoDos is enhanced by its direct integration with InfoTint and TexDrive. This connection transforms dosing hardware into an intelligent information node, eliminating the gap between administrative planning and plant execution.

Synchronization with InfoTint allows manufacturing orders and recipes to be sent directly to the TecnoDos system without manual intervention. This ensures that the dosage executed is exactly as planned in the laboratory, guaranteeing the integrity of each batch.

Total Consumption Traceability: The system records every milliliter and gram dosed, automatically linking it to a specific manufacturing order. This allows us to know the real consumption of chemicals compared to the theoretical expected.
Control of Operating Costs: InfoTint processes the data captured by TecnoDos to offer detailed cost reports per process, allowing economic deviations to be identified immediately.
Inventory Optimization: Two-way communication allows constant updating of the stock of chemical and auxiliary products, facilitating purchase planning and avoiding stops due to lack of supplies.
Diagnosis and Predictive Maintenance: The platform monitors the status of TecnoDos components, alerting about maintenance needs before a breakdown occurs, maximizing plant uptime.

Comparative analysis: Manual Preparation vs. TecnoDos

Operating Parameter	Traditional Manual Preparation	Automated System TecnoDos
Measurement Method	Volumetric (estimated) or manual weighing with high probability of error.	Gravimetric using load cells (actual measurement by weight).
Dosage Accuracy	Variable (subject to human fatigue and product density).	Surgical accuracy of 99.9% in each shipment.
Color Repeatability	Low; difficulty replicating identical batches consistently.	Total; exact execution of the digitized recipe in each cycle.
Chemical Consumption	Systematic excess (between 15% and 25% estimated waste).	Optimized; exact delivery of the required amount without remnants.
Traceability and Data	Manual registration prone to errors or data omissions.	Native integration with ERP/InfoTint (4.0 traceability in real time).
Workplace Safety	Direct exposure and manual transportation of hazardous chemicals.	Closed circuit; eliminates the handling of substances by the operator.
Productivity (Logistics)	Bottlenecks in preparation and transportation of drums.	Continuous flow; Direct distribution from warehouse to machine.
Return on Investment (ROI)	Increasing operating cost due to inefficiency and reprocessing.	Amortization in 12-18 months for savings in raw materials.

Frequently Asked Questions

Do you want to know if TecnoDos fits your factory? Discover how this dosing system can help you control production and improve decision making.

Is TecnoDos compatible with the dyeing machines I already have in my plant?

Absolutely. TecnoDos has been designed with an open architecture that allows it to integrate with dyeing machines from any manufacturer and year. Communication is carried out using standard industrial protocols, which allows dosing to be centralized throughout the plant, regardless of the age of its machinery park.

What real difference does gravimetric dosing provide compared to conventional volumetric dosing?

While volumetric dosing may fail due to variations in product temperature or density, the gravimetric control by load cells from TecnoDos measures the actual weight. This ensures 99.9% accuracy on each shipment, ensuring the recipe is executed with surgical accuracy and eliminating color deviations between batches.

How does the system ensure that there is no contamination between different chemicals?

TecnoDos incorporates an advanced system collectors with automatic self-cleaning cycles. After each dosing, the circuit is purged and cleaned to ensure that no residue of the previous product remains. This allows a single distribution line to be used for multiple auxiliaries without risk of unwanted chemical reactions or contamination of the dye bath.

What real savings from auxiliary products can I expect after installation?

Our clients report a average savings of between 15% and 25% in the consumption of chemical products. This savings comes from three ways: the elimination of manual overdosing, the drastic reduction of dyeing errors (reprocesses) and the optimization of fluid transport that prevents the product from becoming stagnant in the pipes.

Does the system integrate with my current management software (ERP)?

Yes. TecnoDos is a key piece of the Industry 4.0. It integrates natively with our platform InfoTint and it can be synchronized with your company's ERP. This allows you to have full traceability: you will know exactly how much product has been spent, in what manufacturing order and what the real cost of each process is in real time.

Can TecnoDos handle high viscosity or corrosive chemicals?

The system is constructed from high-strength materials, such as stainless steel and specialized polymers, designed to withstand harsh chemical environments. Additionally, we configure the system with pumps specifically sized to maintain a constant flow, even with high viscosity products, ensuring fast response times in any circumstance.

What type of preventive maintenance does the equipment require to avoid downtime?

Maintenance is minimal thanks to its robust design and automatic cleaning functions. We recommend periodic reviews of wear elements (seals and gaskets) and annual calibrations of load cells. Besides EAS offers remote technical support to diagnose and adjust the system without the need for a technician to come to your plant, minimizing any downtime.