Automatic brine preparation system for the textile industry
TecnoSal automates the loading, weighing, dissolving and preparation of brine and other powdered products. Get a homogeneous solution available for production with fewer manual tasks, greater control and safer operation.
AISI-316 stainless steel | Controller Atlantis PCT-315 | Connected to InfoTint and TexDrive
Automatic brine preparation system for the textile industry
TecnoSal automates the loading, weighing, dissolving and preparation of brine and other powdered products. Get a homogeneous solution available for production with fewer manual tasks, greater control and safer operation.
AISI-316 stainless steel | Controller Atlantis PCT-315 | Connected to InfoTint and TexDrive
From powdered salt to a ready-to-production solution
Preparing brine manually involves handling bags, controlling quantities, monitoring dissolution, and reacting when the available level is already insufficient. TecnoSal centralizes these tasks in an automatic system designed to maintain stable preparation and supply dyeing machines or storage tanks.
1. Product loading
Salt or powdered product is introduced from bags or big bags into a hopper prepared to facilitate loading and protect access to the system.
2. Toll and dosage
The product is automatically dosed according to the configured program and the amount of solution that needs to be prepared.
3. controlled dissolution
The system incorporates water and activates agitation to obtain a homogeneous solution under defined parameters of quantity, level and temperature.
4. Storage and supply
The prepared solution can be sent to storage depots or distributed to other points in the production process.
SAFE loading and weighing
Using an integrated crane for big-bags and a high-capacity hopper, the system performs automatic weighing of the solid product. The dosage is adjusted with millimeter precision according to the parameters of the configured recipe, eliminating human error.
HIGH POWER DISSOLUTION
Equipped with a high-performance agitator in a 1,000-liter tank, the system generates a homogeneous mixture. Saturation control ensures that the brine retains its physicochemical properties for prolonged periods, preventing sedimentation.
Intelligent supply management
A sensor system monitors the tank levels in real time. Upon detecting a volume below the critical threshold, TecnoSal automatically initiates a new preparation cycle. The resulting solution can be distributed directly to the dyeing machines or to buffer tanks.
Chemical stabilization
The agitator design prevents decantation, which reduces maintenance and cleaning interventions on pipes.
reduces workplace risks
The integration of the crane for Big-Bag formats aligns the plant with international health and occupational risk prevention regulations
Efficiencies
Reduction of raw material waste due to dosing errors. You will always have dissolved brine stored for use.
Comparative analysis: Manual Preparation vs. System TecnoSal
Feature | Manual Preparation | System TecnoSal |
|---|---|---|
Workplace Safety | High risk of load injuries | Integrated crane (certified ergonomics) |
Mixing Precision | Variable and dependent on the operator | High precision automatic weighing |
Stability | Risk of immediate precipitation | Stable for weeks without residue |
Continuity | Interruptions due to manual loading | Uninterrupted supply 24/7 |
Traceability | Non-existent or manual registration | Digital registration integrated with ERP |
Return on investment | Hidden costs for waste | Amortization through optimization of inputs |
Frequently Asked Questions
Do you want to know if TecnoDos fits your factory? Discover how this dosing system can help you control production and improve decision making.
Thanks to the high-power stirring system and saturation control, the solutions maintain their homogeneity for weeks, eliminating the need for constant recirculations.
TecnoSal monitors the exact saturation point, avoiding the excess of undissolved solids that cause settling and blockages in the plant's pipes.
Intelligent level sensors automatically activate a new production cycle as soon as the volume drops below the parameterized threshold, ensuring the constant availability of inputs.
The standard configuration features a 200 liter solid hopper and a 1,000 liter tank. The system is scalable to larger volume storage tanks.
In addition to brine, the system is compatible with various powder chemicals used in industrial processes, always maintaining precision in weighing.
The system offers native connectivity with the ERP TexDrive and the MES system InfoTint, allowing bidirectional synchronization of recipes and consumptions in real time.
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