Industrial automation for the preparation of high precision industrial brine.
TecnoSal is the technological solution from EAS designed for the comprehensive automation of the large-scale preparation cycle of brine and powder chemicals. The system unifies precision weighing, mechanical dissolution, and supply logistics into a single functional unit, guaranteeing stable chemical solutions with a shelf life of several weeks.automated management of brine and powder products, ensuring precision, continuous availability, and maximum efficiency in industrial dyeing processes.
Eliminate operational risks and optimize the preparation of chemical solutions
The transition from manual processes to automated systems resolves critical bottlenecks in the textile plant. Manual preparation presents risk variables that TecnoSal eliminates through process engineering:
- Ergonomic risk mitigation: Replacement of manual bag handling with mechanical lifting systems.
- Chemical stabilization: Elimination of solute precipitation by controlled stirring.
- Resource efficiency: Reduction of raw material waste due to dosing errors.
- Data digitization: Implementation of complete traceability in stock control.
Stable solutions and total traceability for optimized production
The system operates in three synchronized technical stages to ensure the chemical stability of the mixture:
Automated loading and weighing
Using an integrated crane for big-bags and a high-capacity hopper, the system performs automatic weighing of the solid product. The dosage is adjusted with millimeter precision according to the parameters of the configured recipe, eliminating human error.
High power dissolution
Equipped with a high-performance agitator in a 1,000-liter tank, the system generates a homogeneous mixture. Saturation control ensures that the brine retains its physicochemical properties for prolonged periods, preventing sedimentation.
Intelligent supply management
A sensor system monitors the tank levels in real time. Upon detecting a volume below the critical threshold, TecnoSal automatically initiates a new preparation cycle. The resulting solution can be distributed directly to the dyeing machines or to buffer tanks.
Standardization and technical control in the preparation of industrial brine
The implementation of TecnoSal allows the standardization of critical variables in the industrial environment:
- Prolonged Chemical Stability: The agitator design prevents settling, reducing maintenance and cleaning interventions on pipes.
- Occupational Safety Compliance: The integration of the crane for Big-Bag formats aligns the plant with international health and occupational risk prevention regulations.
- MES/ERP Connectivity: <\/b>Native integration with TexDrive and InfoTint. Every kilogram and liter processed is digitally recorded, allowing for precise cost audits per production batch.
Comparative analysis: Manual Preparation vs. System TecnoSal
Feature |
Manual Preparation |
System TecnoSal |
|---|---|---|
Workplace Safety |
High risk of load injuries |
Integrated crane (certified ergonomics) |
Mixing Precision |
Variable and dependent on the operator |
High precision automatic weighing |
Stability |
Risk of immediate precipitation |
Stable for weeks without residue |
Continuity |
Interruptions due to manual loading |
Uninterrupted supply 24/7 |
Traceability |
Non-existent or manual registration |
Digital registration integrated with ERP |
Return on investment |
Hidden costs for waste |
Amortization through optimization of inputs |
Frequently asked questions (FAQ)
Thanks to the high-power stirring system and saturation control, the solutions maintain their homogeneity for weeks, eliminating the need for constant recirculations.
TecnoSal monitors the exact saturation point, avoiding the excess of undissolved solids that cause settling and blockages in the plant's pipes.
Intelligent level sensors automatically activate a new production cycle as soon as the volume drops below the parameterized threshold, ensuring the constant availability of inputs.
The standard configuration features a 200 liter solid hopper and a 1,000 liter tank. The system is scalable to larger volume storage tanks.
In addition to brine, the system is compatible with various powder chemicals used in industrial processes, always maintaining precision in weighing.
The system offers native connectivity with the ERP TexDrive and the MES system InfoTint, allowing bidirectional synchronization of recipes and consumptions in real time.
Optimize brine automation with precision
Automation is the definitive step towards Industry 4.0 in the textile sector. If you are looking to optimize the brine preparation and distribution process, improve the safety of your equipment, and guarantee the precision of your dosages, TecnoSal is the essential component of your infrastructure.